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Doming on pins in Cyprus

Polyurethane doming on lapel pins — a clear 3D resin layer that turns a flat print into a tactile, raised pin. MOQ 30, Limassol production, 7–10 business days, EUR quotes.

Why doming on a pin in Cyprus

A flat printed pin is a 2D piece — flat on a lapel. A domed pin carries a 2-3 mm clear polyurethane resin layer that lifts the artwork into a 3D, tactile, scratch-resistant piece. The pin looks the same as a flat print until you touch it or run a finger over the surface — the dome is what holds the answer. A Limassol conference commissioned 400 domed pins for its speaker-badge lanyards, in 25 mm round PVC with the conference's full-colour crest. Flat printing was cheaper but read as 'corporate'; doming was the answer. Cost €1.85 per pin, in 25 mm round PVC with magnetic backing, 400 units, 7 business days.

Backing stocks and shapes

Standard backing is 0.5 mm white PVC in any die-cut design (€85 die cut design cost). Premium backing: 1.0 mm aluminium coating (sub-surface or coated). Backings can be cut as 25 mm round, 30 mm square, or any custom die-cut. Backing options include 38 mm pin backing (€0.18 per pin uplift), 25 mm magnetic backing (€0.40 per pin uplift), 25 mm split-ring safety-pin (€0.12 per pin uplift), and 38 mm safety-pin (€0.20 per pin uplift). All backing options are nickel-plated steel or brass, sourced through a Nicosia metalwork supplier.

Production specifics

Doming is a 2-step operation. Step 1: print the artwork in CMYK plus white on a UV flatbed (Durst Tau 330) at 1,440 dpi on the PVC backing. Step 2: pour a 2-3 mm polyurethane resin layer over the printed face and cure at room temperature for 24 hours. Setup is €85 per design — covers screen prep, doming template production and dome-pour setup. Standard production is a single pin front (single-side); a back-side print is +€0.45 per pin.

Bundling and packaging

Pins ship in individual 200 µm poly sleeves with a corrugated divider (€0.10 per sleeve uplift). Event-delivery pins are packed 50 pins per master carton with foam dividers. A Limassol conference required 400 pins individually wrapped and labelled by speaker name — €0.18 per piece for the variable label was the uplift.

Runs, lead times and budgets

MOQ is 30 pins. 100-unit runs unlock volume pricing at −€0.30 per unit. Lead time is 7–10 business days: 1 day artwork prep and proof, 1 day print setup, 4–6 days print and doming production, 1–2 days curing and QC. EUR per unit at 100 quantity on a 25 mm round PVC pin with full-colour print, single-side doming: €1.85 (PVC) to €3.40 (aluminium). Setup is €85 per design. All quotes EUR net, Cyprus VAT 19% added for taxable buyers.

Cyprus context

Domed pins in Cyprus are most often ordered by Limassol conferences and trade-shows for speaker-badge lanyards (50–400 pieces per event), Nicosia legal and consulting firms for partner and senior-staff lanyards (50–200 pieces per cycle), Larnaca hospitality for VIP guest lanyards (50–200 pieces per installation), and Paphos retail brands for brand-loyalty programs (500–2,500 pieces per SKU). The peak season is April–June (event season) and September–November (conference season). Production is in Limassol; collection from our warehouse is free, courier delivery to Nicosia is next-day, Paphos and Larnaca 1–2 days.

Why doming over flat print on a corporate pin

Flat print on a PVC pin is a 2D piece — flat on a lapel. Doming is a 3D tactile piece — the polyurethane resin layer lifts the artwork into a 3D, scratch-resistant surface. For a pin that carries the name, brand identity, or any tactile reference, this is the right call. The difference is felt, not printed. Flat print is achievable for a €0.85 per pin uplift; doming is the standard for a corporate effort.

Frequently asked questions

What is the largest pin size you can produce?

The standard maximum pin size is 80×80 mm, die-cut on a flatbed press. Larger custom pins up to 100×150 mm are possible on a UV flatbed at +€0.40 per piece. Minimum pin size is 20×20 mm on a roll-fed press.

Can doming hold photographic detail and gradients?

Yes — UV flatbed print on PVC backing carries photographic detail and gradient at 1,440 dpi. Photographic covers, gradient backgrounds and brand-image artwork are all within the standard capability of a UV flatbed press. The clear 2-3 mm polyurethane dome does not distort the print underneath.

Can doming include metallic or fluorescent colours?

Limited — standard UV flatbed is CMYK plus white. Metallic gold and silver are available as a fifth spot colour at +€0.40 per pin, but the result is a printed metallic effect, not a foil-shine. For a true metallic shine, foil blocking is the right method.

How durable is a domed pin in daily use?

PVC backing with UV-stable ink and polyurethane doming survives 5+ years of daily carry. The polyurethane dome is UV-stable, scratch-resistant and dishwasher-safe. Aluminium backing survives 10+ years of daily carry; the polyurethane dome is UV-stable but the aluminium is brittle at impact.

Is Corp Merch a partner or official supplier of any pin brand?

No — Corp Merch is an independent Limassol-based corporate-merch producer. We do not claim partnership, sponsorship or official affiliation with any PVC brand, resin brand or merchandising supplier. All product names and brand references on this page are used for technical compatibility only.

Can each pin carry a unique name or number?

Yes — variable-data UV flatbed printing is included at no extra cost above the 30-unit baseline. We run the variable data as a single spot in the artwork (a name, a number, a date) and serialise against your recipient list.

Request a domed pin quote

Send your artwork, your pin size and your backing (pin, magnet, safety-pin) and we'll come back with a unit price in EUR, a doming sample and a Limassol lead time within one working day.